Agglomeration

Transforms powder into uniform, controllable granular products, improving material flowability and dispersibility for convenient subsequent transportation, storage, and processing.

Compaction CS MS

Compaction CS MS

In various industrial processes a dust free material with good flowing properties is required.

Principle of Operation

The Hosokawa Alpine MS kompaktor series is used when a compacted material in the form of briquettes or granules is required for process steps within the value chain. This kompaktor is ideally suited for precisely these applications.

 

The Hosokawa Alpine MS kompaktor series has two counter-rotating rollers that press the fine-grained powder into solid flakes or briquettes. This machine can also be used as a high-pressure roller mill for grinding solid, abrasive materials. The roller is mounted on tapered roller bearings on both sides. This bearing concept allows not only radial forces to be absorbed but also axial force components, which guarantees a very long service life for the bearings. The roller/bearing arrangement is accommodated in a hinged press frame system. One of the two rollers is designed as a fixed roller and the second roller as a loose roller. The loose roller is pre-tensioned with a hydro-pneumatic spring system, allowing the required pressing forces to be applied during operation.

 

With the MS series, pressing forces can be achieved which, depending on the material properties, allow the material to be compacted to 99% of its pure density. The MS series is designed for throughputs of 0.5 t/h up to 250 t/h.


Features

  • Various roller surfaces as well as segmented rollers

  • Parts in contact with the product are made of normal or stainless steel

  • Special materials for high wear resistance

  • ATEX machines and systems

  • Dust-tight and gas-tight (inert operating mode possible)


Specifications

Material Application Model Capacity (t/h)
Active carbon Solid fuel MS60 3~6
Solid fuel MS150 6~12
Granulation of powder mixture of coke and pitch MS150 3~7
Additives Increasing the bulk density (improvement of reaction efficiency) MS60 1~5
Increasing the bulk density (improvement of reaction efficiency) MS90 5~10
Aluminum / Copper Recovery of metal (Prevention of oxidation) MS150 10~20
Ammonium sulfate Fertilizer MS450 12
Chloride / Bromide Prevention of dusting, Improvement of melting performance MS75 4~8
Prevention of dusting, Improvement of melting performance MS150 8~15
Chrome steel Prevention of dusting problem MS75 1
Prevention of dusting problem MS150 2~3
Prevention of dusting problem MS300 3~6
Coal powder Effective utilization of fine coal powder MS60 3
Effective utilization of fine coal powder MS150 1~1.2
Effective utilization of fine coal powder MS300 12
Fly ash Prevention of dusting. Improvement of melting efficiency in a melting container MS50 20
Prevention of dusting. Improvement of melting efficiency in a melting container MS75 20
Glass frit Reducing the amount of binder for glass production, Pre-crushing CS25 0.3
Kaolin / Clay Absorbent, Filler for pesticide MS75 0.4
Absorbent, Filler for pesticide MS150 0.5
Absorbent, Filler for pesticide MS300 1.5
Maleic anhydride Prevention of dusting MS60 1~2
Mixed raw material Simplify the process (saving the humidification, kneading, drying, etc.) MS60 3~6
NPK fertilizer Fertilizer MS600 6~12
Peat moss Fertilizer (for seedling production) MS60 2.5
Potassium chloride Fertilizer MS300 20
Resin Increasing the bulk density (improvement of kneading and forming properties) MS150 1
Salt Antifreezing agent MS75 3
Talc Increasing the bulk density (improvement of performance of kneading and forming on post processing) MS60 4~6
experimental verification

experimental verification

Before investing in new equipment, please conduct tests on the materials to be used at the Hosokawa Testing and Process Development Center based on actual production conditions. Our experienced experts will assist you in determining the most effective mixing, granulation, or drying processes, helping you transition from laboratory testing to a comprehensive production testing phase. Whether you need to test the performance of a single machine or evaluate the entire production line, we can provide tailored testing services and process optimization solutions to ensure reliable system operation and excellent performance.

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